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News

Fupo Electronics Purchases KDF’s 844NT Batch Sputtering System for High-Volume Wafer Bumping Manufacturing

Rad Horak · September 24, 2015 ·

KDF RELEASE 2005

KDF today announced that Taiwan-based FuPo Electronics Corporation, a turnkey service provider for liquid crystal display (LCD) integrated circuit (IC) manufacturers, purchased KDF’s 844NT batch sputtering system for use in high-volume wafer bumping production. FuPo’s purchase signals a growing acceptance of KDF’s sputtering systems in Taiwan.

Wafer bumping is an important stage during assembly that generates interconnects between the chip and substrate, and KDF’s systems provide the maximum speed and functionality for this process.
“We chose the KDF 844NT for its proven high throughput and performance, as well as its ability to modify wafer size without production delays,” said N.T. Huang, President of FuPo Electronics. “This enables us to better meet the changing requirements of the merchant wafer bumping foundry environment.”

KDF’s 844NT tool will be delivered to FuPo Electronics ready to accept a robotic-load process called OPUS which allows the customer to upgrade easily to a complete cassette-to-cassette operation. The combination of the 844NT and OPUS creates the fastest wafer-size changeover time in the industry using just software and quick-check calibration.

“KDF is very pleased that our new customer, FuPo Electronics, will use the 844NT during the essential wafer bumping step,” said Kurt Flechsig, KDF president. “The grouping of our OPUS robotic technology and the 844NT’s superior execution will provide FuPo Electronics with excellent results.”

The 844NT is designed to process high-density interconnect, 300 mm semiconductor wafers and flat panel displays through its four-target, batch-sputtering system. The 844NT offers a pallet area of 26.5 x 26.5 inches with a compact footprint that uses less than one-third the floor space of competing equipment. Due to its size the 844NT system is an extremely cost effective way of running batches of small to large wafers or substrates.

# # #
About KDF
KDF Electronic & Vacuum Services, Inc., produces batch in-line sputtering tools in a wide variety of R&D and production formats for the mainstream silicon, emerging materials and flat-panel display markets. KDF systems are used in the production of semiconductors, photomasks, telecommunications networks, wireless circuits, gallium arsenide (GaAs), high density interconnect, sensors, optoelectronics, flat panel display and radio frequency power devices. KDF is located in Rockleigh, New Jersey, and has representatives in Europe, Japan, Taiwan, Singapore, Malaysia, China and Korea.
About Fupo Electronics Corporation
Based in Hsinchu, Taiwan, FuPo Electronics provides it customers with one-stop turnkey services for LCD driver IC. FuPo’s in-house capabilities include wafer bumping, circuit probing, chip tray packing (for COG application), final testing (for transmission control protocol application) and other applications. As a result of these services, FuPo offers its customers shorter cycle time from bump to final test, along with integrated engineering resources for troubleshooting. www.fupo.com.tw
Company Contacts
Kurt Flechsig
President & CEO
Tel: +1 (201) 784-5005
E-mail: kurt@kdf.com

KDF 744NT Batch Sputtering System Installed for Research at Arizona State University

Rad Horak · September 24, 2015 ·

KDF RELEASE 2005

KDF today announced that the Flexible Display Center (FDC) at Arizona State University has purchased a KDF 744NT batch sputtering system for use in flexible display research. The 744NT, installed in May, was among the first physical vapor deposition systems installed and optimized for use in advanced display technology research at the FDC.

In 2004, the U.S. Army awarded Arizona State a $43.7 million, five-year cooperative agreement to establish the FDC for the development of small, lightweight, portable display/information devices that are small enough to roll up and carry or wear. These devices will improve communication between soldiers, allowing them to share information about troop positions, movements, weather and other important variables. New developments are expected to yield new commercial applications for these devices.

“Acquisition of the KDF tool increases FDC GEN II capabilities tremendously with exceptional value. KDF offers exceptional engineering support and customer service,” said Shawn O’Rourke, Flexible Display Center Director of Operations.

“KDF is very pleased that the 744NT batch sputtering system will be playing a key role in the development of this important new technology,” said Kurt Flechsig, KDF president. “The research done at the Flexible Research Center has the potential to yield great benefits, not only for military use, but for consumer electronics and medical device applications as well.”

The 744NT is a large area, four-target, batch sputtering system, designed for processing high-density interconnect, 200 mm semiconductor wafers, flat panel displays and other applications. The 744NT is equipped with a high-vacuum loadlock configured with a substrate pre-heat that enables the tool’s high throughput. The 744NT offers a pallet area of 19 x 19 inches with a compact footprint that uses less than one-third the floorspace of competing equipment. The tool can hold four 200 mm wafers or multiple smaller wafers and features two processing pallets, allowing an instantaneous change of wafer sizes and the ability to process both the front and back sides of wafers.

# # #
About KDF
KDF Electronic & Vacuum Services, Inc., produces batch in-line sputtering tools in a wide variety of R&D and production formats for the mainstream silicon, emerging materials and flat-panel display markets. KDF systems are used in the production of semiconductors, photomasks, telecommunications networks, wireless circuits, gallium arsenide (GaAs), high density interconnect, sensors, optoelectronics, flat panel display and radio frequency power devices. KDF is located in Rockleigh, New Jersey, and has representatives in Europe, Japan, Taiwan, Singapore, Malaysia, China and Korea.
About the FDC and ASU
The Flexible Display Center (FDC) at Arizona State University (ASU) is a university/industry/government collaborative venture designed to advance full color flexible display technology and flexible display manufacturing to the brink of commercialization.
Company Contacts
Kurt Flechsig
President & CEO
Tel: +1 (201) 784-5005
E-mail: kurt@kdf.com

Leading Health Equipment OEM Purchases Two KDF 744NT Batch Sputtering Systems for Digital X-Ray Technology Production

Rad Horak · September 24, 2015 ·

KDF RELEASE 2005

KDF today announced that a leading original health equipment manufacturer has purchased and accepted two KDF 744NT batch sputtering systems. The tools are fully qualified and are currently in production.

The customer will utilize the KDF 744NT sputtering systems for radiography research to advance digital x-ray technology into digital mammography and digital radiography. Advancing x-ray technology to a large area, full-field digital platform will help improve the diagnostic process for breast cancer, and will improve other medical initiatives like stationery and remote diagnosis. Breast cancer diagnosis using a digital platform provides unsurpassed image quality and options for instantaneous re-shoots and eliminates the need to schedule additional appointments.

Over the past year, KDF has helped the customer qualify the KDF 744NT for this production application by providing on-site service including process assistance and software enhancements.

“It is very gratifying for KDF to announce the sale of two KDF 744NT batch sputtering systems to one of the world’s largest leading original health equipment manufacturers,” said Kurt Flechsig, KDF president. “This sale is of particular note because we have been able to extend our tool into a new application that we hope will help to improve the quality of health care and treatment throughout the world.”

The 744NT is a large area, four-target, batch sputtering system, designed for processing high-density interconnect, 200 mm semiconductor wafers, flat panel displays and other applications. The 744NT is equipped with a high-vacuum loadlock configured with a substrate pre-heat that enables the tool’s high throughput. The 744NT offers a pallet area of 19 x 19 inches with a compact footprint that uses less than one-third the floorspace of competing equipment. The tool can hold four 200 mm wafers or multiple smaller wafers and features two processing pallets, allowing an instantaneous change of wafer sizes and the ability to process both the front and back sides of wafers.

# # #
About KDF
KDF Electronic & Vacuum Services, Inc., produces batch in-line sputtering tools in a wide variety of R&D and production formats for the mainstream silicon, emerging materials and flat-panel display markets. KDF systems are used in the production of semiconductors, photomasks, telecommunications networks, wireless circuits, gallium arsenide (GaAs), high density interconnect, sensors, optoelectronics, flat panel display and radio frequency power devices. KDF is located in Rockleigh, New Jersey, and has representatives in Europe, Japan, Taiwan, Singapore, Malaysia, China and Korea.
Company Contacts
Kurt Flechsig
President & CEO
Tel: +1 (201) 784-5005
E-mail: kurt@kdf.com

TFR Technologies Selects KDF 954NTX with ERPP Option for Uniform, Repeatable Thin Film Deposition

Rad Horak · September 24, 2015 ·

KDF RELEASE 2004

KDF today announced that TFR Technologies, Inc. has placed an order for a KDF 954NTX in-line sputtering system with an enhanced rotating planetary pallet (ERPP) option. This is the first order of a KDF system ever placed by TFR Technologies.

TFR selected the KDF tool after an extensive evaluation of physical vapor deposition (PVD) solutions, which concluded that the KDF 954NTX with an ERPP option provided the best combination of performance, yield and throughput to suit the company’s needs for miniature high performance frequency control device manufacturing.

“KDF is very pleased to announce that TFR Technologies has joined our global customer base,” said Kurt Flechsig, KDF president. “By choosing the KDF 954NTX, TFR Technologies validates the superiority of our technology for uniform, stable deposition of thin films in resonator manufacturing.”

The expansion of thin film device capabilities is driving the need for better uniformity and higher repeatability for thin film deposition. Using KDF’s proprietary ERPP in conjunction with the standard linear scanning mode on the KDF 954NTX provides excellent uniformity and repeatability, enabling the production of complex multi-layer dielectric coats such as mirrors and filters in a highly repeatable and uniform manner.

“TFR is looking forward to the KDF sputtering unit enabling higher volume production by increasing throughput across a wide range of depositions,” said Shane Leiphart, Senior Process Engineer, TFR Technologies, Inc. “It is expected that this tool will meet the company’s requirement for overall thin film performance well into the future.”

The 954NTX is a four-target in-line sputtering tool for front- and backside deposition. The tool, which is optimized for compound semiconductor processing applications, features a low cost of ownership, and enables high utilization and throughput. Like all KDF 900 Series tools, the 954NTX offers users the capability of a production tool with the process flexibility typically found in an R&D system. The 900 Series exceeds requirements for deposition of thin films in application critical devices and other applications requiring the absolute in uniformity.

The KDF 954NTX is one of KDF’s popular X Series™ products. It features the latest KDF cathode designs, which have been lengthened to 17 inches, offering improved uniformity over the entire pallet. X Series cathodes are also available in both Planar and Inset™ cathode form.

# # #
About KDF
KDF Electronic & Vacuum Services, Inc., produces batch in-line sputtering tools in a wide variety of R&D and production formats for the mainstream silicon, emerging materials and flat-panel display markets. KDF systems are used in the production of semiconductors, photomasks, telecommunications networks, wireless circuits, gallium arsenide (GaAs), high density interconnect, sensors, optoelectronics, flat panel display and radio frequency power devices. KDF is located in Rockleigh, New Jersey, and has representatives in Europe, Japan, Taiwan, Singapore, Malaysia, China and Korea.
Company Contacts
Kurt Flechsig
President & CEO
Tel: +1 (201) 784-5005
E-mail: kurt@kdf.com

Sipat Orders Another KDF 900 Series In-Line Sputtering Tool for High Throughput Surface Acoustic Wave Manufacturing

Rad Horak · September 23, 2015 ·

KDF RELEASE 2004

KDF today announced that the company has received an order for a KDF 954NT in-line sputtering system from the Sichuan Institute of Piezoelectric & Acousto-optic Technology (SIPAT), a leading research and development facility in China. The system will be used in the production of surface acoustic wave (SAW) devices, which are commonly used in the growing wireless and mobile communications market.

SIPAT is a repeat customer and has been using a KDF 943 Series tool for several years. The institute chose the 954NT based on the system’s throughput, versatility, reliability and established history as a production-worthy tool. SIPAT was particularly interested in the 954NT’s uniform, stable deposition of thin films and ability to deposit on various substrate sizes.

“It is always gratifying when a customer returns to buy a second tool from KDF,” said Kurt Flechsig, KDF president. “In doing so, the Sichuan Institute of Piezoelectric & Acousto-optic Technology has demonstrated satisfaction with our technology, service and support. It is also important to note that SIPAT’s purchase represents recognition of the value that the KDF 954NT brings to the production of SAWs and other compound semiconductors. ”

SAW devices are used to control and process electrical signals. Increasingly, SAWs are making their way into in mass market consumer electronics. The proliferation of wireless products and new technologies coming online for wireless data have lead to a dramatic spike in the demand for SAWs. The worldwide market for SAW devices is already worth more than $1 billion, and is projected to continue growing.

The 954NT is a four-target batch sputtering tool for front- and backside deposition. The tool, which is optimized for processing GaAs and other compound semiconductor applications, features a low cost of ownership, and enables high utilization and throughput. Like all KDF 900 Series tools, the 954NT offers users the capability of a production tool with the process flexibility typically found in an R&D system. The 900 Series exceeds requirements for deposition of thin films in application critical devices and other applications requiring the absolute in uniformity.

# # #
About KDF
KDF Electronic & Vacuum Services, Inc., produces batch in-line sputtering tools in a wide variety of R&D and production formats for the mainstream silicon, emerging materials and flat-panel display markets. KDF systems are used in the production of semiconductors, photomasks, telecommunications networks, wireless circuits, gallium arsenide (GaAs), high density interconnect, sensors, optoelectronics, flat panel display and radio frequency power devices. KDF is located in Rockleigh, New Jersey, and has representatives in Europe, Japan, Taiwan, Singapore, Malaysia, China and Korea.
About Sipat
Sichuan Institute of Piezoelectric and Acousto-optic Technology(SIPAT), is the key Chinese institute specializing in research on piezoelectric and acousto-optic technology. Founded in 1970, SIPAT currently has about 900 employees, including about 100 senior researches and nearly 200 are engineers. SIPAT’s research is focused on SAW technology, piezoelectric and acousto-optic crystal materials, BAW microwave delay line, DWDM and piezoelectric or ferroelectric ceramic materials and devices. Since its founding, SIPAT has recorded nearly 400 strong technical achievements.
Company Contacts
Kurt Flechsig
President & CEO
Tel: +1 (201) 784-5005
E-mail: kurt@kdf.com
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