KDF-MAX1500
Cathodic arc. Magnetron sputtering. PECVD/DLC. Plasma nitriding. All in one compact, industrial-grade batch coating system — built for manufacturers who demand the highest-performing functional and wear coatings for cutting tools, precision components, automotive parts, medical devices, and other industrial products.
Flexible, Cost-Effective PVD for Industrial Products
High-Speed Deposition
Multiple cathodic arc and magnetron sputtering sources run simultaneously for faster deposition rates, shorter cycle times, and higher functional coating throughput than single-source systems.
Four Technologies, One Chamber
Cathodic arc, magnetron sputtering, PECVD/DLC, and plasma nitriding — all in a single integrated system. Switch between different functional coating processes without moving parts to a second machine.
Cost Competitive
Competitive capital cost versus comparable multi-technology PVD coating systems. Modern turbomolecular vacuum pumps reduce power consumption and operating costs over the system lifetime.
Rapid Changeover
Removable turntable with 6 to 12 rack positions enables fast batch loading and unloading — minimizing idle time between production runs and maximizing coating throughput.
Designed for Uptime
Dual chamber doors, easy-to-remove deposition shields, and direct access to all coating sources make routine maintenance fast — reducing planned and unplanned downtime.
Full Application Support
KDF Technologies' applications engineers work with you to optimize coatings for your specific substrates, geometries, and performance requirements — from initial qualification through production.
Who Uses the KDF-MAX1500
The MAX1500's multi-technology capability makes it the coating system of choice across a wide range of industries — from manufacturers applying hard wear coatings to extend tool life, to precision component producers and medical device manufacturers requiring the highest-performing functional coatings.
Plumbing & Home Hardware
Medical & Orthopedic
Automotive Parts
Cutting & Forming Tools
Shooting Sports
Knives & Blades
What the KDF-MAX1500 Delivers
The KDF-MAX1500 is a flexible industrial batch PVD coating system engineered for manufacturers who need maximum coating capability in a single platform. Whether you're applying high-performance wear coatings to cutting tools, DLC coatings to medical devices, or plasma nitriding to precision components — the KDF-MAX1500 handles it all in a single chamber.
Up to 6 wall-mounted cathodic arc and/or magnetron sputtering sources deliver unmatched flexibility and deposition speed. Unlike single-technology coaters, the MAX1500 eliminates the need for multiple systems.
- TiN, CrN, ZrN, TiCN, AlTiN, and DLC wear coatings for cutting tools, molds, and dies
- Diamond-like carbon (DLC) coatings for low friction, hardness, and corrosion resistance
- Plasma nitriding plus PVD in the same chamber — no second system needed
- Broad substrate compatibility across metals used in industrial production
- 6 to 12 rack positions on a removable turntable for fast, flexible batch loading
Read the Guide
Our systems deposit many functional coatings, each ideal for certain applications. Download this guide for details about these coatings.
Compare features of the different coating materials the KDF-MAX1500 system deposits.
Explore the System
Look inside the KDF-MAX1500 machine to see some built-in advantages that make this system a smart choice for your operation.
Turbomolecular Vacuum Pumps
Modern turbomolecular vacuum pumps for excellent pumping performance and lower power consumption versus legacy mechanical pump systems.
KDF-MAX1500 HMI
Our platform gives you intuitive process control with recipe management, real-time monitoring, and process logging.
Advanced Power Supplies
Specialized units to support cathodic arc power, sputtering and bias control, ion source power, and low-temperature operation.
KDF-MAX1500 System Specifications
| Parameter | Value |
|---|---|
| System Capacity | |
| System Footprint | 83in × 189in (2.1m × 4.8m) — single skid |
| Number of Racks | 6 standard (up to 12 optional) |
| Max Part Size | 31.5in (80cm) |
| Coating Area per Rack | 31.5in × 10in Ø (80cm × 25.4cm Ø) — 6-rack option |
| Rack Size | 31.5in × 10in Ø (80cm × 25.4cm Ø) — 6-rack option |
| Coating Zone | 31.5in × 34.6in Ø (80cm × 88cm Ø) |
| Maximum Load | 1,323 lb. (600kg) |
| Coating Technologies | |
| Deposition Technologies |
|
| Available Coatings | |
| Base Materials | Pure, alloyed, or reacted zirconium, titanium, chromium, aluminum, carbon, and other metals |
A Closer Look
The KDF-MAX1500 is configurable with 6 or 12 rack positions — scale your batch capacity to match your production requirements without changing systems.
KDF-MAX1500 Common Questions
Find the Right KDF-Series PVD Coating System
We offer a full line of batch PVD/DLC coating systems that protect your product's performance and durability.
