KDF-3000i™
KDF Technologies' largest PVD and PECVD/DLC coating system — more racks, more coating area, and longer parts than any other system in the KDF-i Series. Built for high-throughput industrial operations that demand the best decorative and functional coatings at scale.
Maximum Throughput. Uncompromising Quality.
The KDF-3000i™ is KDF Technologies' largest and highest-capacity PVD and DLC coating system — engineered for industrial operations that need to coat high volumes of parts, large-format components, or both.
KDF's unique centrally mounted cathodic arc deposition source ensures maximum control over coating uniformity, deposition rate consistency, and coating properties across the full chamber — batch after batch. Lower processing temperatures expand substrate compatibility across the full production floor.
- Largest part capacity in the KDF-i Series — see specifications for full dimensions
- Maximum rack positions in the KDF-i Series — more parts per batch, lower cost per coated part
- Coats steel, brass, zinc, and prepared plastic — uniform finish across mixed-material products
- Decorative PVD color coatings — gold, black, bronze, chrome, and the full KDF color range
- PECVD diamond-like carbon (DLC) coatings for wear, friction, and corrosion applications
- KDF Technologies will optimize coatings to your exact color or functional specifications
What the KDF-3000i Delivers
Uniform
Excellent color uniformity and consistent deposition rates throughout the full chamber — every part in every rack, batch after batch.
Flexible
PVD and PECVD/DLC coating processes in a single system — switch between decorative and functional coatings without a second machine.
Consistent
KDF's centrally mounted cathodic arc source delivers even coating deposition rates across the entire chamber at maximum scale.
Low Temperature
Lower-temperature processing enables coating of both metal and prepared plastic substrates in a single run.
Large Part Capacity
Coat longer parts than any other system in the KDF-i Series — ideal for large-format plumbing, architectural, and automotive components.
Remote Diagnostics
Factory remote diagnostics available — KDF Technologies can monitor and support your system remotely to maximize uptime.
Learn More About What the KDF-3000i™ Can Do
Whether you're applying decorative color PVD finishes or high-performance functional wear coatings, the KDF-3000i™ handles both at scale. Download these guides to understand your options.
A RAINBOW OF PVD COLORS
Learn more about the wide range of colors the KDF-3000i™ system deposits.
TRIBOLOGICAL PVD COATINGS
Get coatings that add value and increase your product's life.
Who Uses the KDF-3000i
Plumbing & Home Hardware
Decorative PVD finishes for high-volume faucet, door hardware, and fixture production lines.
Medical & Orthopedic
DLC and hard nitride coatings for surgical instruments and orthopedic implants.
Automotive Parts
Wear-resistant and decorative coatings for large-format engine components and trim.
Cutting Tools & Tooling
TiN, CrN, and ZrN wear coatings at production scale for drills, end mills, and forming tools.
Molds & Dies
Hard DLC and CrN coatings that reduce adhesion and extend mold life in high-volume production.
Firearms
Black DLC, TiN, and decorative PVD coatings for high-volume firearms operations.
Precision Components
Functional thin-film coatings for bearings, shafts, and precision-engineered parts.
Blades & Cutlery
DLC and nitride coatings for edge retention, corrosion resistance, and premium aesthetics.
KDF-3000i™ System Specifications
| Parameter | Value |
|---|---|
| System Capacity | |
| System Footprint | 4.3m × 3.6m (14.01 ft × 11.81 ft) |
| Coating Area per Batch | 12.44 m² (40.81 sq ft) |
| Number of Racks | 16 |
| Rack Size | 45 cm × 20.3 cm Ø |
| Dimensions | |
| Height | 150 in. (3.8 m) |
| Width | 141 in. (3.6 m) |
| Depth | 170 in. (4.3 m)* |
| Coating Technology | |
| Deposition Technology | Low-Temperature Cathodic Arc Vapor Deposition (LTAVD®) |
| Coating Processes | |
| Processes |
|
| Available Coatings | |
| Functional / Wear Coatings | TiN, CrN, ZrN, TiCN, and DLC (diamond-like carbon) |
| Decorative Color PVD | Gold, black, chrome, bronze, rose gold, blue, champagne, gunmetal, and custom colors |
| Base Materials | Pure, alloyed, or reacted zirconium, titanium, chromium, and carbon |
| Substrate Compatibility | |
| Materials | Steel, stainless steel, brass, zinc, aluminum, and prepared plastic substrates |
| Support | |
| Remote Support | Factory remote diagnostics available |
A Closer Look
KDF-3000i™ Common Questions
Find the Right System for Your Operation
KDF Technologies offers a complete family of PVD and DLC coating systems — from compact entry-level coaters to the highest-capacity industrial platforms. Each system shares the same proven cathodic arc LTAVD® technology and is backed by KDF's engineering and service team.
600i Series
In-Line · Sputter-DownEntry-level in-line batch sputtering platform. Full KDF process heritage in a compact footprint for smaller substrates and moderate throughput.
Learn More →744i Series
In-Line · Sputter-DownThe bridge from R&D to production. Qualifies your process today and scales with your volume tomorrow.
Learn More →844i Series
In-Line · Sputter-DownBalanced capacity and footprint for mid-volume production with flexible cathode configurations and ERPP uniformity.
Learn More →900i Series
In-Line · Sputter-DownHigh-throughput in-line platform proven across medical, IPD, and semiconductor production environments.
Learn More →974i Series
In-Line · FlagshipFlagship horizontal sputter-down system. 20"×20" pallet, 4× throughput of 900i Series for 200mm wafer metallurgy.
Learn More →KDF-1000i™
PVD · Cathodic ArcCompact, easy-to-operate PVD and DLC coating system for operations bringing in-house decorative and functional coating capability online.
Learn More →KDF-1500i™
PVD · Mid CapacityPrice-competitive, high-capacity PVD coating machine with optional magnetron sputtering for mid-volume decorative and functional coating operations.
Learn More →KDF-3000i™
PVD · Highest Capacity16 racks, 12.44 m² coating area, parts to 122 cm. The largest PVD and DLC coating system in the KDF-i Series.
Current PageKDF-MAX1500™
PVD · Most FlexibleKDF's most flexible industrial PVD system — cathodic arc, magnetron sputtering, PECVD/DLC, and plasma nitriding in one platform.
Learn More →KDF-Cadence®
RAAMS™ MagnetronCompact RAAMS™ magnetron sputtering with PECVD/DLC. Built for fast, high-performance functional coatings on tools and precision components.
Learn More →Let's Talk About Your Production Requirements
Talk to a KDF Technologies specialist to discuss your production volume, part sizes, and coating requirements.
